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Thin Film Thickness Control Across Industries

Precision thickness. Better performance. Reliable results. Industry tables aligned with tdm-tek.com/solutions — layout independent of TDM’s orange UI.

Semiconductor & Electronics

Semiconductor wafer thin film metrology · Open detail page →

Sub-scenario / ProcessFilm LayerThickness RangeApplication & Metrology Value
PhotolithographyPhotoresist100 nm – 10 µmControls lithography pattern accuracy and impacts chip yield
Insulation / PassivationDielectric films (SiO₂, Si₃N₄)10 nm – 1 µmGate oxide layer, interlayer dielectric; determines electrical performance
Flexible Circuit ProtectionPolyimide (PI) / UV coating5 µm – 50 µmFPC insulating protective layer; thickness affects flexibility and reliability
Photolithography
Photoresist · 100 nm – 10 µm

Controls lithography pattern accuracy and impacts chip yield

Insulation / Passivation
SiO₂, Si₃N₄ · 10 nm – 1 µm

Gate oxide / ILD; determines electrical performance

Flexible Circuit Protection
PI / UV · 5 µm – 50 µm

FPC protection; thickness affects flexibility

PV & Renewal Energy

Inline thin film thickness measurement on photovoltaic production lines — perovskite focus for Techcess. · Open detail page →

Sub-scenario / ProcessFilm LayerThickness RangeApplication & Metrology Value
Interface Transport LayerBuffer layers (NiOx, SnO₂, TiO₂, C60)10 nm – 100 nmCarrier transport efficiency; thickness deviation impacts device performance
Light Absorption LayerSilicon thin films (a-Si, µc-Si)100 nm – 3 µmControls spectral absorption across wavelength bands
Functional LayerPerovskite wet / semi-dry / dry films10 nm – 1 µmFull-stack metrology for in-line monitoring and closed-loop feedback
Transparent ElectrodeTCO (FTO, ITO, IWO)200 nm – 1 µmAffects transmittance and conductivity — key efficiency parameters
CdTe Solar CellsFull stack: CdS / CdTe / back contact10 nm – 8 µmFull-stack thickness control impacts Voc and conversion efficiency
CIGS Solar CellsMo / CIGS / CdS / ZnO:Al30 nm – 2.5 µmEach layer critical for absorption, transport and efficiency
Functional Layer
Perovskite films · 10 nm – 1 µm

Full-stack in-line monitoring & closed-loop feedback

Interface Transport
NiOx, SnO₂, TiO₂, C60 · 10–100 nm

Carrier transport efficiency

Optics

Precision optical coating thickness and surface metrology. · Open detail page →

Sub-scenario / ProcessFilm LayerThickness RangeApplication & Metrology Value
Anti-Reflection TreatmentAR coating100 nm – 300 nmQuarter-wave thickness control for minimum reflectance
Polarizing ComponentsPolarizer / polarizing film10 µm – 50 µmEnsures polarization efficiency and image uniformity
OLED EvaporationOrganic emissive & functional layers10 nm – 200 nmOrganic layer thickness directly affects brightness and lifetime
Anti-Reflection
AR · 100–300 nm

Quarter-wave control for min reflectance

OLED Evaporation
Organic layers · 10–200 nm

Brightness and lifetime

Materials Science & Biomedicine

Functional coating metrology for materials science and biomedicine. · Open detail page →

Sub-scenario / ProcessFilm LayerThickness RangeApplication & Metrology Value
Biosensor Surface FunctionalizationFunctionalized polymer film50 nm – 500 nmAffects biomolecule binding efficiency and sensor sensitivity
Controlled-Release Drug CoatingBiodegradable polymer drug-loaded film1 µm – 50 µmGoverns drug release rate and duration
Tissue Engineering ScaffoldHydrogel thin film10 µm – 200 µmModulates cell infiltration and nutrient diffusion
Biosensor Functionalization
50–500 nm

Binding efficiency & batch consistency

Display Panels

Display panel thin film coating metrology. · Open detail page →

Sub-scenario / ProcessFilm LayerThickness RangeApplication & Metrology Value
OLED Emissive Layer DepositionOrganic emissive material film20 nm – 80 nmLuminous efficiency, color coordinates and lifetime
TFT Active Layer (IGZO)a-IGZO film30 nm – 100 nmSwitching characteristics and pixel consistency
Touch Sensor TCO CoatingITO film20 nm – 150 nmBalances sheet resistance and optical transmittance
OLED Emissive
20–80 nm

Efficiency, color, lifetime

Food & Pharma Packaging

Barrier coating measurement for food and pharmaceutical packaging. · Open detail page →

Sub-scenario / ProcessFilm LayerThickness RangeApplication & Metrology Value
Lamination AdhesiveAdhesive / glue layer5 µm – 50 µmAffects seal strength and stiffness
Barrier EnhancementBarrier coating (e.g. PVAC)5 µm – 30 µmControls moisture/O₂ barrier; shelf life
Barrier Enhancement
5–30 µm

Moisture/O₂ barrier & shelf life

Consumer Electronics & Industrial Protection

Protective coating thickness measurement on consumer electronics. · Open detail page →

Sub-scenario / ProcessFilm LayerThickness RangeApplication & Metrology Value
PCB ProtectionConformal coating3 µm – 70 µmMoisture-, mold- and salt-fog protection
Surface Hardening / DecorationPVD/CVD films (e.g. DLC)50 nm – 5 µmWear layers; thickness affects durability and appearance
PCB Protection
3–70 µm

Harsh-environment reliability